Custom Wire Harness Solutions

Precision-Engineered for Your Exact Requirements:

Tailored Designs:From prototype to mass production.
Industry-Specific Compliance:Medical, Automotive, Industrial & More.
Fast Turnkey Service:15-Day Standard Lead Time.

Key Features:

100+ Material Options:Silicone, PVC, TPE, XLPE & more.
Any Connector Configuration:Molex, TE, Amphenol, JST & custom molds.
Full Testing & Certification:UL, CE, RoHS, IATF 16949 ready.

Why Partner With Us?

30+ Years Expertise:Your drawings ¡ú finished product, error-free.
Cost Optimization:Value-engineered designs save 15-30%.
Global Logistics:FOB/DDP terms, 48hr quoting.

$999.00

Color

Clear

Specifications

Conductors

Material Options:

High-purity oxygen-free copper (99.99% OFC)

Tinned copper for corrosion resistance

Silver-plated copper for high-frequency applications

Custom Configurations:

AWG 40 to 4/0 (0.08mm2 to 120mm2)

Ultra-fine strand for flexibility (up to 0.03mm strands)

Solid core available for rigid applications

Separator

Shielding Options:

Individual pair shielding (foil + braid)

Overall spiral or braided shielding (85-95% coverage)

Drain wire configurations

Separation Technology:

PTFE tape wrapping

Non-woven fabric layers

Corrugated conduit separators

Voltage Rating

Standard Ranges:

Low voltage: 30V to 300V (electronics)

Medium voltage: 300V to 1kV (industrial)

High voltage: 1kV to 35kV (specialty applications)

Custom Solutions:

Hi-pot tested up to 50kV

Surge protection designs available

Insulation & Jacket Materials

Material Options:

Medical: USP Class VI silicone

Industrial: Oil-resistant PUR

Automotive: Cross-linked polyethylene (XLPE)

Consumer: Halogen-free TPE

Custom Features:

Dual-layer insulation

Abrasion-resistant textures

Color-coding per your specs

Resistance Properties

Performance Standards:

Conductor resistance: As low as 0.5¦¸/km (12AWG)

Insulation resistance: >100M¦¸ at 500VDC

Dielectric strength: 1500VAC minimum

Special Capabilities:

Controlled impedance designs

RFI/EMI optimized configurations

Temperature Range

Standard Operating Ranges:

-80¡ãC to +260¡ãC (silicone options)

-40¡ãC to +105¡ãC (PVC standard)

Extreme Environment Solutions:

Cryogenic-rated (-200¡ãC)

Continuous +300¡ãC available

Industry Approvals

UL/CSA:?Recognized component mark for North America
CE Mark:?Full compliance with EU directives (EMC, RoHS, CPR)
IATF 16949:Automotive quality management system
ISO 13485:Medical device manufacturing standard
IPC/WHMA-A-620:Industry gold standard for cable/wire harness assemblies

Custom Wire Harness Solutions ¨C Wire Specification Table

Conductor	Insulation	Max Resistance (¦¸/km, 20¡ãC)	Dielectric Strength (VAC, 1min)
Size (AWG):?Custom (40-4/0)	Material:?Silicone, PVC, TPE, XLPE, PUR
Construction:	Thickness:?Custom (0.1mm-2.0mm)
Stranded/Solid?(Fine/Coarse)	O.D:?Custom (0.5mm-20mm)	Low:?¡Ü1.0 (4/0) High:?¡Ü1500 (40AWG)	Standard:?500V-50kV Hi-Pot Test:?Up to 100kV

Jacket Colors

Black

Red

Blue

Yellow

Green

White

Brown

Orange

Purple

Gray

Marking Options

Quick Print?

Surface Print

Indent Print

Logo / Icons / Branding

Sequential Marking

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