Engineered for Extreme Performance
✅ Withstands 500°C+ Temperatures
Fire-resistant mica insulation ensures uninterrupted operation in foundries, kilns & high-heat industrial systems.
✅ UL-Certified Safety Assurance
Globally recognized compliance for hazardous environments – your projects meet strictest safety standards.
✅ 30% Longer Lifespan vs Standard Wires
Reinforced silicone & glass fiber layers prevent corrosion and abrasion, slashing replacement costs.
✅ Flexible Yet Durable Design
Bends seamlessly around tight spaces without cracking – ideal for motors, transformers & compact machinery.
✅ Zero Toxic Emissions
RoHS-compliant materials protect both your equipment and workforce health.
Material: High-Purity Tinned Copper (Optional Nickel-Plated)
Key Benefits:
Ultra-Low Resistance (≤0.015Ω/m @20°C)
Anti-Corrosion Coating withstands chemical exposure in oil/gas environments
Flexible Stranding (Up to 0.08mm fine wire) for vibration-resistant performance
Industry Fit: Motors, Power Distribution Systems
Structure: Multi-Layer Mica Tape Wrap (0.1mm thickness)
Core Advantages:
Fire Barrier Technology – Prevents arc tracking even at 1500°C flash points
Dielectric Strength >8kV/mm (50% higher than ceramic fiber alternatives)
Non-Carbonizing under extreme heat, ensuring stable insulation
Proven In: Steel mill furnace wiring, Aerospace power units
Rated Voltage: 600V AC/DC
Performance Edge:
Surge Resistance Up to 4kV for 10ms (UL 1449 compliant)
Partial Discharge <5pC @1.5x rated voltage
Zero Degradation after 500+ thermal cycles (-60°C↔500°C)
Trusted By: High-voltage transformer OEMs since 2018
Layer Composition:
Silicone Rubber Base (3mm) – Self-extinguishing, UV-resistant
Fiberglass Braid Reinforcement – 2x tear resistance vs PVC jackets
Anti-Abrasion Topcoat – Passes 50,000+ bend tests (IEC 60227-1)
Certifications: UL 3128, CSA C22.2 No. 230, RoHS Annex III
Critical Metrics:
| Parameter | Value | Industry Standard |
| Conductor DC Resistance | ≤0.02Ω/km | ≤0.03Ω/km |
| Insulation Resistance | ≥1000MΩ·km | ≥500MΩ·km |
| Surface Arc Resistance | >180 sec (ASTM D495) | >120 sec |
Why It Matters: 40% lower energy loss vs conventional wires in kiln heating systems
Operational Limits:
Continuous Use: -60°C to +1000°C
Short-Term Peak: 1200°C (30 mins, no insulation breakdown)
Thermal Shock Stability: MIL-W-16878E/5 tested
Field Data: 92% less downtime in aluminum smelters vs competitor tapes
UL4348 Specifications Sheet Pitch (mm) Conductor Insulation Resistance At 20C Ω/km Dielectric Strength (Vac,1min) Size (AWG) Construction (No/mm) Dia. (mm) (No.) Thickness (mm) O.D (mm)
Custom Cable Harnesses with UL/VDE Certification – Precision Engineered for Global Compliance
Custom Wire Harness Solutions – Wire Specification Table Conductor Insulation Max Resistance (Ω/km, 20°C) Dielectric Strength (VAC, 1min) Size (AWG): Custom (40-4/0) Material: Silicone, PVC, TPE, XLPE,
Automotive Standard Wire Harness Specifications Conductor Insulation Max Resistance (Ω/km, 20°C) Dielectric Strength (VAC, 1min) Size (AWG): 8-20 Material: XLPE Construction: Thickness: 0.6-1.0mm 133/0.3mm (8AWG) O.D: 4.5-8.2mm ≤2.1 (8AWG)
Your Trusted Partner for Premium Cable Solutions Specializing in Wire Harnesses & Assemblies,Multi-Core Cables, Flat Ribbon Cables, High-Temperature Durable Wires, and Electronic Hook-Up Wires- OEM/ODM Services Tailored for Global Industries.
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